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Respiratory Protection

Compliance Guide



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ACTION PLAN
Employers cannot simply hand out a respirator for protection against hazardous atmospheres. The proper selection, fit, use and maintenance of respirators are critical. An effective Respirator Program must be established for each work site with procedures specific to the conditions present.

-          Program Administrator
Select a program administrator to manage and implement the program.  This should be a qualified person with the required training and authority.

-          Hazard Identification
Identify respiratory hazards in the workplace.  Review the list of hazardous chemicals, material safety data sheets and processes to identify sources respiratory hazards.

-          Hazard Evaluation
Perform a Hazard Evaluation to determine methods of controls that can be used to protect workers from the respiratory hazards.

    Use the model document “Hazard Assessment Form” to assist in the evaluation process.  

-          Selecting An Approved Respirator
Based on the evaluation, select an approved respirator.  Vendors can play an important role in helping you select the proper respirator. You must also develop a means for workers to determine when it is necessary to change cartridges.  Many respirator vendors provide on-line calculators to assist in this process. 

    Using the data collected on the model document “Cartridge Change Schedule Form” will allow you to use the on-line calculators.

Vendors can also play another role in the respirator selection process.  They provide an opportunity for workers to try different size and model devices to ensure an effective fit can be achieved. 

-          Develop A Written Respiratory Protection Program
Develop a written Respiratory Protection Program.  The program must contain all the elements established under the standard.  These include the procedures for inspection, use, cleaning, disinfecting, and storage

   Use the model document “Respiratory Protection Program” to assist you in developing the written program.  The document should be edited and customized to address the specific actions you will take to address the requirements of the standard.  The model document “Respirator Inspection Form” can be developed to assist workers in performing an effective inspection.  This document may also be used in the training process. 

-          Medical Screening
Workers must be medically fit to wear a respirator.  A state licensed health care professional must perform a medical evaluation using an OSHA approved questionnaire.
 

    The model document “Respirator Medical Evaluation” should be provided to the licensed health care professional conducting the evaluation. 

Workers who do not pass the evaluation process will need a physical examination by a licensed physician before than can use a respirator on the job. 

    The "medical fitness-testing" database can be used to record all evaluations.  The medical evaluation database can be used to record the results of medical examinations.  The model document “Medical Fitness Certificate” can be used to document the results of the evaluations and medical examinations including any limitation for use.  

Fit Testing Respirators
A Fit Test must be performed on each worker to ensure the respirator is properly fit and providing the necessarily protection. These tests can be by qualified workers.  However, most employers choose to allow the respirator vendor to provide this service for a small fee.  This test must be conducted at least annually. 

The model document “Annual Employee Fit Test Form” can be used to document the annual Fit Test. The "Fit Test Information" data base application can be used to record and track all fit tests.

-          Issuance of Respirators
Employers should record the issuance of respirator to qualified workers. The record should include date like the date of issuance, make and model of respirator, NIOSH certification number, as well as cartridge and fit testing information.
 

    The "PPE Issuance" database can be used to document and track the issuance of respirators.

-          Information and Training
The Respiratory Protection standard has many information and training requirements. The training should be competency based to ensure the workers can effectively and safely use respirators on the job. 

    Refer to the “Respirator Protection Training Guide”.  This document will assist you developing and implementing the training as required by the standard. 

Use the Training database to record the required training. 

-          Program Evaluation
You should routinely evaluate the effectiveness of your Respirator Protection Program.  This evaluation should be done at least annually unless you detect a deficiency that needs to be addressed sooner. 

    Use the model document “Program Evaluation Form” to track and document your program evaluation.